Corn Flakes / Breakfast Cereals Extruding Line
Corn Flakes / Breakfast Cereals Extruding Line is a fully automatic, smart, complete solution for producing corn flakes and various breakfast cereals. It processes corn grits, wheat flour, rice flour, and other grain-based raw materials. Through mixing, conveying, twin-screw extrusion, pneumatic conveying, precision flaking, continuous drying, high-temperature baking, sugar coating, final drying, and cooling processes, the system delivers uniform flake shape, crispy texture, and consistent product quality. The integrated design from raw material to finished breakfast cereals significantly reduces manual handling and improves production efficiency.
Controlled by PLC and touch screen with user-friendly interface and real-time fault display function.
Suitable for:
Corn flakes manufacturing factories
Breakfast cereal production plants
Ready-to-eat cereal manufacturers
Export-oriented food businesses
Large-scale cereal production facilities
Produces:
Corn flakes with crispy texture
Breakfast cereals in various shapes
Sugar-coated cereal flakes
Ready-to-eat grain-based cereals
Core Equipment:
Control Cabinet — PLC + touch screen, real-time fault display
Mixer & Conveyor — uniform blending and steady material feed
Extruder — twin-screw cooking and pellet forming
Air Conveyor — pneumatic transfer to flaking station
Flaking Machine — precision flaking for uniform thickness
Dryer — first-stage moisture removal
High Temperature Oven — high-temp baking for crispy texture
Sugar Coater — even sugar coating for sweet cereals
Dryer — final moisture removal after coating
Cooling Conveyor — rapid cooling for finished product
Key Features:
Fully automatic from raw material to finished cereal flakes
Precise mixer for consistent dough quality
Twin-screw extruder for uniform pellet formation
Precision flaking machine for even flake thickness
High temperature oven for crispy texture and golden color
Integrated sugar coater for even sweet coating
Dual dryer system for optimal moisture control
Direct connection to packing systems
PLC + touch screen control with fault display
High automation reduces labor requirements
Uniform flake results, consistent quality
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Advantages
Corn Flakes / Breakfast Cereals Extruding Line
Fully automatic, smart, complete solution for breakfast cereal production. From raw material to finished crispy flakes.
Corn Flakes – Finished Products
Crispy corn flakes and breakfast cereals with golden color, uniform shape, and delicious taste.
Production Line Workshop View
Mixer, extruder, flaking machine, dryer, high temperature oven, sugar coater, and cooling conveyor in one integrated system.
Our Corn Flakes / Breakfast Cereals Extruding Line is a fully automatic, smart, complete solution for producing corn flakes and breakfast cereals. It includes mixing, twin-screw extrusion, pneumatic conveying, precision flaking, first-stage drying, high-temperature baking, sugar coating, final drying, and cooling. This system is suitable for corn grits, wheat flour, rice flour, and other grain-based raw materials. The integrated design from raw material to finished cereal flakes significantly reduces manual handling and improves production efficiency.
This production line is purpose-built for:
Corn flakes manufacturing factories producing crispy cereal flakes
Breakfast cereal production plants with ready-to-eat products
Ready-to-eat cereal manufacturers requiring flaking technology
Export-oriented food businesses supplying cereals to global markets
Large-scale cereal production facilities seeking high automation
Its industrial design ensures reliable output, consistent product quality, and long-term operation—key factors for competitive breakfast cereal production.
This Corn Flakes Extruding Line follows a mature, industrial process designed for stable output, consistent product quality, and efficient large-scale production.
Mixing → Extrusion → Air Conveying → Flaking → First Drying → High-Temp Baking → Sugar Coating → Final Drying → Cooling → Packing
Raw materials are uniformly blended in the mixer and conveyed to the extruder. The twin-screw extruder cooks and forms pellets. The air conveyor transfers pellets to the precision flaking machine for uniform flake thickness.
Flaked cereals pass through the first dryer for initial moisture removal. The high temperature oven then bakes cereals to crispy texture and golden color. This creates the signature crunch and appearance of breakfast cereals.
Baked cereals are evenly coated in the sugar coater for sweet flavor. The final dryer removes moisture after coating. The cooling conveyor rapidly cools finished cereals. Products are ready for packing with crispy texture and delicious taste.
Fully automatic from raw material to finished cereal flakes – Complete end-to-end automation
Precise mixer and conveyor – Consistent dough quality for uniform extrusion
Twin-screw extruder – Uniform pellet formation for even flaking
Precision flaking machine – Uniform flake thickness for consistent quality
High temperature oven – Crispy texture and golden color
Integrated sugar coater – Even sweet coating for delicious taste
Dual dryer system – Optimal moisture control for shelf stability
Suitable for various grains – Corn grits, wheat flour, rice flour, and more
Direct connection to packing systems – Complete integrated solution
PLC + touch screen control – Easy operation and real-time fault display
High automation reduces labor requirements – Significant labor savings

Corn Flakes – Finished Products
| Item | Brand |
|---|---|
| Motor | Siemens |
| Electric Parts | Siemens or Schneider |
| PLC and Touch Screen | Siemens |
| Materials | Cover body, mesh belt and parts touching raw materials or final products are stainless steel |
Motors are from Siemens, ensuring strong driving force, stable operation, and extended machine lifespan, even under long-time continuous production.
Electric parts are from Siemens or Schneider, internationally recognized brands. Easy to find replacements in the local market, reducing downtime and maintenance costs.
PLC and touch screen are from Siemens, providing intuitive operation and reducing labor requirements. Operators can control the entire line easily with minimal training.
All parts in contact with raw materials or final products are made of Stainless Steel 304, meeting food-grade standards and ensuring hygiene, corrosion resistance, and easy cleaning.
Our corn flakes extruding line integrates mixing, extrusion, flaking, drying, high-temperature baking, sugar coating, and cooling. One system, full automation from raw materials to finished crispy cereal flakes ready for packing.
Contact our engineers now to get a customized solution and quotation within 1 hour.
Company Strength
Darin Machinery is a leading manufacturer of food processing and extrusion equipment, specializing in turnkey solutions for the global breakfast cereal and corn flakes extruding industries. With over 15 years of experience, we have successfully delivered 1000+ projects to more than 100 countries worldwide.
Our company is built on a foundation of engineering excellence, innovation, and customer-centric service. From our state-of-the-art factory in Jinan, China, we design, manufacture, and install complete extrusion lines for corn flakes, breakfast cereals, and ready-to-eat cereal products, meeting the highest international standards.
We take pride in our real factory capability, in-house engineering team, and global service network. When you choose Darin, you're not just buying a machine—you're partnering with a team dedicated to your long-term success.
Darin Machinery — Manufacturing Excellence in Action
Darin operates from a modern manufacturing facility covering over 10,000 square meters, equipped with advanced CNC machinery, quality inspection labs, and a dedicated R&D center. We maintain strict quality control at every stage—from raw material sourcing to final assembly. Our corn flakes and breakfast cereal extruding lines are trusted by clients worldwide for producing high-quality crispy cereal flakes and ready-to-eat breakfast products.
Darin Factory — 10,000+ sqm Manufacturing Base
Darin Workshop — Precision Assembly Line
Corn Flakes Extrusion — Crispy Texture & Golden Color
International Customers Visiting Darin
10,000+ sqm facility with in-house manufacturing
World-class industrial components
Installation & training worldwide
Lifetime technical support
Customers from Africa, Asia, South America, and Europe
✅ 15+ Years Experience in Food Processing Machinery

✅ 1000+ Installed Production Lines Worldwide

✅ CE & ISO Certified – Meeting Global Standards
✅ Exported to 100+ Countries

✅ Engineers Available for Overseas Installation & Training

✅ Real Factory, Real Production Capability

✅ Participating in 20+ Global Food Industry Exhibitions Every Year

✅ Darin Factory Audit Report Review

✅ Darin Partners – Global Collaboration

✔ Free Corn Flakes & Cereal Solution Design & Layout
✔ Customized Production Line Layout Design
✔ Installation & Training Worldwide
✔ 2 Years Warranty
✔ Lifetime Technical Support
Contact our engineers now to get a customized solution and quotation within 1 hour.
FAQ
1. What products can the corn flakes / breakfast cereals extruding line produce?
The line produces corn flakes and breakfast cereals in various shapes and flavors. It handles corn grits, wheat flour, rice flour, and other grains. It is suitable for various ready-to-eat cereal products with crispy texture.
2. How does the corn flakes / breakfast cereals extruding line work?
Raw materials are blended in the mixer and conveyed to the extruder. The twin-screw extruder cooks and forms pellets. Pellets are air-conveyed to the flaking machine for precision flaking. Flakes are then dried, baked at high temperature, sugar-coated, dried again, and cooled. It's a fully automated system from raw material to finished crispy cereal flakes.
3. What are the benefits of the high temperature oven?
The high temperature oven bakes cereal flakes to crispy texture and golden color. It eliminates manual baking and ensures consistent product quality. This creates the signature crunch and appearance of breakfast cereals.
4. How precise is the flaking machine?
The precision flaking machine delivers uniform flake thickness. Adjustable settings for different thickness requirements. This provides consistent product quality and professional appearance for retail and export markets.
5. Can we visit your factory to see the corn flakes line in operation?
You're more than welcome to visit Darin. We will provide machine test running, face-to-face discussion, and a complete project design solution tailored to your production needs.
6. Do you provide installation and training for the extruding line?
Yes, we provide overseas commissioning services. Our technicians will travel to your facility to install the machine, train your workers on operation and maintenance, and assist with initial production runs to ensure product quality.
7. What is the warranty period for the corn flakes / breakfast cereals extruding line?
The machine comes with a 2-year warranty from the date of arrival at your factory. During this period, we provide free replacement parts for any manufacturing defects. Lifetime technical support is also available.
8. Can the sugar coater handle different coating recipes?
Yes, the sugar coater applies various sweet coatings evenly. It handles sugar, honey, and flavored coatings. Adjustable parameters for different coating recipes and sweetness levels.
9. Why does the line have two dryers?
The first dryer removes moisture after flaking. The second dryer removes moisture after sugar coating. This dual-dryer system ensures optimal moisture control and long shelf life for finished cereal products.
10. What are the key advantages of the corn flakes / breakfast cereals extruding line?
1) Fully automatic from raw material to finished cereal flakes – complete end-to-end automation.
2) High temperature oven – creates crispy texture and golden color for market appeal.
3) Integrated flaking, dual drying, sugar coating, and cooling – complete solution for ready-to-eat breakfast cereals.
11. Can the extruding line be customized for different flake shapes, sizes, and flavors?
Yes, the line supports flexible customization. The system is suitable for various flake shapes, sizes, and coating flavors. Flaking settings, oven temperatures, and sugar coating parameters can be adjusted for different product specifications.
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